Twin Screw CaCO3 Filler Masterbatch Extruding Pelletizing Granulating Machine
Product Description:
Filler master batch is composed of various additives, filler (example: CaCo3, Talc, Titanic, etc.) and a small amount of plastic resin carrier, produced by mixer, twin screw extruder and pelletizing. It's used to facilitate the operation during plastic molding, blowing process, etc.
Generally, we use the special type of extruder to produce this kind of filler master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and down-stream pelletizing system, etc.
Specification:
1.    ATE Series Compounding and Granulating line for Filler Master Batch
Process | Filler master batch compounding and granulating |
Application | 15-20%PP, 80-85%CaCo3, 5%additives Master batch: CaCo3+additives+ PE/PP carrier |
Output | 40-1500kg/h, depending on the condition of raw Material, formulation and processing, etc. |
NO. | Name |
1 | SHR500A High Speed Mixer |
2 | Screw Loader |
3 | Two-stage side feeder |
4 | ATE series Twin Screw Extruder |
5 | Electric Control System(cabinet) |
6 | Air-cooling Pelletizing System/ Water-ring Pelletizing System |
7 | Lifting-type drying hopper/ Cyclone separator, Air-cooling vibrating screen |
Introduction of parts of ATE Twin Screw Extruder:
ATE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, ATE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
Main technical specification:
Machine Size | Screw Diameter (mm) |
L/D | Screw Speed Max.(rpm) |
Motor power (Kw) |
Torque per shaft (Nm) |
Specific torque T/A3 |
Throughput rate (kg/h) |
ATE35 | 35.6 | 32-64 | 600 | 15 | 115 | 4.2 | 40-80 |
ATE52 | 51.4 | 32-64 | 600 | 55 | 415 | 5.2 | 150-250 |
ATE65 | 62.4 | 32-64 | 600 | 90 | 675 | 4.8 | 200-400 |
ATE75 | 71 | 32-64 | 600 | 132 | 990 | 4.6 | 300-700 |
ATE95 | 93 | 32-64 | 600 | 315 | 2365 | 5 | 550-1500 |
Advantages of filler master batch
1.Reduce costs
2.Reduce product shrinkage
3.Increase the hardness of the product
Advantages of the production line
1.It can produce high-quality, high-quantity filler master batch
2.It works with high efficiency
3.It's computerized with high automation
Rice paddy dryer machine is a new design dryer of Haokebang Machinery Factory, which adopts heating method of low temputure, it can keep original color and taste, low cracked ratio. Different Capacity High Quality
The rice paddy drying machine includes dryer tower, elevator, belt conveyor, electric control cabinet, stove, moisture content detector.
Rice paddy drying machine is suitable for efficient drying all cereals, rice/paddy, grains, soybean, beans, maize, coffee bean, wheat, barely, millets, sunflower seed, soybean, oil seeds, etc.
It is also suitable to all kinds of farm and rice processing industry, such as rice mill.
We can meet your any special requirements, such as: Add insulation. Use special heat source(biomass, rice husk, diesel, coal, electric, steam, etc.), special designed, Special accessories, etc.
We can make your own custom equipment for you.
* Assist rice mills to drastically reduce drying costs, increase profitability, and become a model for advanced green companies.
* Automatic computer constant temperature, uniform, low-temperature rapid drying, production of high quality, high price of good quality rice.
* Can greatly reduce the cost of drying, rapid investment recovery, if the rice mill has its own rice, you can save the cost of rice husk, zero cost of dry fuel
* Indirect hot air, good rice quality, low broken rice rate, high seed germination rate
* Resistant to occupational drying for a long time, and has a mistake-proof design, simple operatio
* One person can dry thousands of tons of grain a day, with low management cost and high efficiency
* Calculated with diesel fuel 1.20$/L and rice husk 0.066$/kg
Rice Drying Machine,Rice Drying Equipment,Movable Grain Dryer,Wheat Dryer Machine
JINFENG DRYING EQUIPMENT CO.,LTD , https://www.jf-graindry.com